Chapter 1: INTRODUCTION
Figure 1-1. Paving Breaker, Flywheel View
REPORTING EQUIPMENT IMPROVEMENT RECOMMENDATIONS (EIR).
EQUIPMENT CHARACTERISTICS, CAPABILITIES, AND FEATURES.
LOCATION AND DESCRIPTION OF MAJOR COMPONENTS.
EQUIPMENT DATA.
SAFETY, CARE, AND HANDLING.
Table 1-2. Equipment Configuration
Section III. TECHNICAL PRINCIPLES OF OPERATION
Chapter 2. OPERATING INSTRUCTIONS
Table 2-1. Controls and Indicators
EXPLANATION OF TABLE ENTRIES.
Table 2-2. Operator Preventive Maintenance Checks and Services
Table 2-2. Operator Preventive Maintenance Checks and Services - CONT.
Section III. OPERATION IN USUAL CONDITIONS
STARTING.
Hot Machine.
Flooded Machine.
DRILLING.
AIR CLEANER ELEMENT CLEANING.
Cleaning/Inspection. - TM-5-3820-246-14-P0029
Figure 2-1 Decals and Instruction Plates (Sheet 1 of 2)
Figure 2-1 Decals and Instruction Plates (Sheet 2 of 2)
NUCLEAR, BIOLOGICAL, AND CHEMICAL (NBC) DECONTAMINATION PROCEDURES
Chapter 3: OPERATOR MAINTENANCE INSTRUCTIONS
TROUBLESHOOTING.
Table 3-2. Operator Troubleshooting Procedures
ENGINE RUNS BUT TOOL ACTION IS WEAK. - TM-5-3820-246-14-P0036
DRAIN FUEL TANK.
Chapter 4: UNIT MAINTENANCE INSTRUCTIONS
Section II. SERVICE UPON RECEIPT
INSTRUCTIONS.
Table 4-1. Unit Preventive Maintenance Checks and Services
Table 4-7. Unit Preventive Maintenance Checks and Services - CONT.
Section IV. UNIT TROUBLESHOOTING PROCEDURES
Table 4-3. Unit Troubleshooting Procedures
ENGINE WILL NOT START
ENGINE WILL NOT START (CONT). - TM-5-3820-246-14-P0046
ENGINE WILL NOT START (CONT). - TM-5-3820-246-14-P0047
ENGINE STARTS BUT FALTERS OR DIES.
ENGINE STARTS BUT FALTERS OR DIES
ENGINE DOES NOT REACH NORMAL RUNNING SPEED
ENGINE DOES NOT REACH NORMAL RUNNING SPEED (CONT).
ENGINE WILL NOT STOP BY TURNING OFF FUEL KNOB.
SUDDEN INCREASE IN ENGINE SPEED.
ENGINE RUNS BUT TOOL ACTION IS WEAK. - TM-5-3820-246-14-P0054
ENGINE RUNS NORMALLY BUT DRILL ROD DOES NOT TURN.
STARTER ROPE WILL NOT RETRACT.
Section V. UNIT MAINTENANCE PROCEDURES
CYLINDER COVER
SIDE HANDLE.
STARTER.
Disassembly. - TM-5-3820-246-14-P0061
Cleaning/Inspection. - TM-5-3820-246-14-P0062
Assembly. - TM-5-3820-246-14-P0063
Installation.
EXHAUST PIPE.
AIR HOSE.
OPERATORS HANDLE.
Assembly. - TM-5-3820-246-14-P0068
CARBURETOR ADJUSTMENT.
Adjustment.
AIR CLEANER.
Cleaning/Inspection. - TM-5-3820-246-14-P0072
FUEL TANK.
Disassembly. - TM-5-3820-246-14-P0074
Assembly. - TM-5-3820-246-14-P0075
MAGNETO/FLYWHEEL
IGNITION SYSTEM.
Installation. - TM-5-3820-246-14-P0078
FRONT END.
Section VI. PREPARATION FOR STORAGE OR SHIPMENT
Chapter 5: DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE
Section II. DIRECT SUPPORT TROUBLESHOOTING PROCEDURES
Table 5-2. Direct Support Troubleshooting Procedures
Section Ill. DIRECT SUPPORT MAINTENANCE PROCEDURES
CRANKCASE.
Disassembly. - TM-5-3820-246-14-P0086
Cleaning/Inspection. - TM-5-3820-246-14-P0087
Assembly. - TM-5-3820-246-14-P0088
ENGINE CYLINDER AND PISTON.
Cleaning/Inspection. - TM-5-3820-246-14-P0090
Installation. - TM-5-3820-246-14-P0091
Installation. (Cont)
HAMMER PISTON.
Cleaning/Inspection. - TM-5-3820-246-14-P0094
Installation. - TM-5-3820-246-14-P0095
COMPRESSOR CYLINDER AND PISTON.
Disassembly. - TM-5-3820-246-14-P0097
Cleaning/Inspection. - TM-5-3820-246-14-P0098
Assembly. - TM-5-3820-246-14-P0099
Installation. - TM-5-3820-246-14-P0100
CARBURETOR.
Removal.
Disassembly. - TM-5-3820-246-14-P0103
Cleaning/Inspection. - TM-5-3820-246-14-P0104
Assembly. - TM-5-3820-246-14-P0105
Assembly. (Cont) - TM-5-3820-246-14-P0106
Installation. - TM-5-3820-246-14-P0107
FRONT END ASSEMBLY.
Cleaning/Inspection. - TM-5-3820-246-14-P0109
Assembly. - TM-5-3820-246-14-P0110
Assembly. (Cont) - TM-5-3820-246-14-P0111
Appendix A: REFERENCES
Appendix B: MAINTENANCE ALLOCATION CHART (MAC) PAVING BREAKER
EXPLANATION OF COLUMNS IN SECTION II.
EXPLANATION OF COLUMNS IN TOOL AND TEST EQUIPMENT REQUIREMENTS, SECTION III.
Section II. MAINTENANCE ALLOCATION CHART
Section II. MAINTENANCE ALLOCATION CHART (Cont)
Section III. TOOL AND TEST EQUIPMENT REQUIREMENTS
Appendix C: COMPONENTS OF END ITEM AND BASIC ISSUE ITEMS LISTS
Section II. COMPONENTS OF END ITEM
Section II. COMPONENTS OF END ITEM (Cont)
Section III. BASIC ISSUE ITEMS
Section III. BASIC ISSUE ITEMS (Cont)
Appendix E: Expendable/Durable Supplies and Material List
Section II: Expendable Supplies and Material List
Section II: Expendable Supplies and Material List
Source Code.
Maintenance Code.
Recoverability Code.
EXPLANATION OF COLUMNS (SECTION IV).
FIGURE AND ITEM NUMBER INDEX.
HOW TO LOCATE REPAIR PARTS.
Figure 1. Engine Block
GROUP 01-ENGINE
Figure 2. Engine Cylinder
GROUP OlOl-CRANKCASE, BLOCK CYLINDER HEAD
Figure 3. Crankshaft
GROUP 0102-CRANKSHAFT
Figure 4. Piston and Connecting Rod
GROUP 0104-PSITONS, CONNECTING RODS
Figure 5. Engine Starting System
GROUP 0107-ENGINE STARTING SYSTEMS
Figure 6. Exhaust
GROUP 0108-MANIFOLDS
Figure 7. Compressor Assembly
GROUP 0121-COMPRESSOR ASSEMBLY - TM-5-3820-246-14-P0146
Figure 8. Compressor Head
GROUP 0121-COMPRESSOR ASSEMBLY - TM-5-3820-246-14-P0148
Figure 9. Carburetor
GROUP 03-FUEL SYSTEM)
Figure 10. Carburetor Bowl
GROUP 0301-CARBURETOR, FUEL INJECTOR
Figure 11. Air Cleaner
GROUP 0304-AIR CLEANER
Figure 12. Fuel Tank
GROUP 0306-TANKS, LINES, FITTINGS, HEADERS
Figure 13. Ignition Components
GROUP 06-ELECTRICAL SYSTEM
Figure 14. Data Plates and Instruction Holders
GROUP22 - BODYl CHASSIS, AND HULL ACCESSORY ITEMS
Figure 15. Handle Assembly
GROUP 73 - CONCRETE AND ASPHALT EQUIPMENT COMPONENTS
Figure 16. Tampers and Tamper Drive
GROUP7 314 - TAMPERS AND TAMPER DRIVE
NATIONAL STOCK NUMBER INDEX
NATIONAL STOCK NUMBER INDEX (Cont) - TM-5-3820-246-14-P0166
NATIONAL STOCK NUMBER INDEX (Cont) - TM-5-3820-246-14-P0167
PART NUMBER INDEX
PART NUMBER INDEX (Cont) - TM-5-3820-246-14-P0169
PART NUMBER INDEX (Cont) - TM-5-3820-246-14-P0170
PART NUMBER INDEX (Cont) - TM-5-3820-246-14-P0171
PART NUMBER INDEX (Cont) - TM-5-3820-246-14-P0172
FIGURE AND ITEM NUMBER INDEX
FIGURE AND ITEM NUMBER INDEX (Cont) - TM-5-3820-246-14-P0174
FIGURE AND ITEM NUMBER INDEX (Cont) - TM-5-3820-246-14-P0175
FIGURE AND ITEM NUMBER INDEX (Cont) - TM-5-3820-246-14-P0176
FIGURE AND ITEM NUMBER INDEX (Cont)
Appendix G: ILLUSTRATED LIST OF MANUFACTURED ITEMS
TM-5-3820-246-14-P Breaker Paving Model 180-II Manual
Figure 1-1. Paving Breaker, Flywheel View
REPORTING EQUIPMENT IMPROVEMENT RECOMMENDATIONS (EIR).
EQUIPMENT CHARACTERISTICS, CAPABILITIES, AND FEATURES.
LOCATION AND DESCRIPTION OF MAJOR COMPONENTS.
EQUIPMENT DATA.
SAFETY, CARE, AND HANDLING.
Table 1-2. Equipment Configuration
Section III. TECHNICAL PRINCIPLES OF OPERATION
Chapter 2. OPERATING INSTRUCTIONS
Table 2-1. Controls and Indicators
EXPLANATION OF TABLE ENTRIES.
Table 2-2. Operator Preventive Maintenance Checks and Services
Table 2-2. Operator Preventive Maintenance Checks and Services - CONT.
Section III. OPERATION IN USUAL CONDITIONS
STARTING.
Hot Machine.
Flooded Machine.
DRILLING.
AIR CLEANER ELEMENT CLEANING.
Cleaning/Inspection. - TM-5-3820-246-14-P0029
Figure 2-1 Decals and Instruction Plates (Sheet 1 of 2)
Figure 2-1 Decals and Instruction Plates (Sheet 2 of 2)
NUCLEAR, BIOLOGICAL, AND CHEMICAL (NBC) DECONTAMINATION PROCEDURES
Chapter 3: OPERATOR MAINTENANCE INSTRUCTIONS
TROUBLESHOOTING.
Table 3-2. Operator Troubleshooting Procedures
ENGINE RUNS BUT TOOL ACTION IS WEAK. - TM-5-3820-246-14-P0036
DRAIN FUEL TANK.
Chapter 4: UNIT MAINTENANCE INSTRUCTIONS
Section II. SERVICE UPON RECEIPT
INSTRUCTIONS.
Table 4-1. Unit Preventive Maintenance Checks and Services
Table 4-7. Unit Preventive Maintenance Checks and Services - CONT.
Section IV. UNIT TROUBLESHOOTING PROCEDURES
Table 4-3. Unit Troubleshooting Procedures
ENGINE WILL NOT START
ENGINE WILL NOT START (CONT). - TM-5-3820-246-14-P0046
ENGINE WILL NOT START (CONT). - TM-5-3820-246-14-P0047
ENGINE STARTS BUT FALTERS OR DIES.
ENGINE STARTS BUT FALTERS OR DIES
ENGINE DOES NOT REACH NORMAL RUNNING SPEED
ENGINE DOES NOT REACH NORMAL RUNNING SPEED (CONT).
ENGINE WILL NOT STOP BY TURNING OFF FUEL KNOB.
SUDDEN INCREASE IN ENGINE SPEED.
ENGINE RUNS BUT TOOL ACTION IS WEAK. - TM-5-3820-246-14-P0054
ENGINE RUNS NORMALLY BUT DRILL ROD DOES NOT TURN.
STARTER ROPE WILL NOT RETRACT.
Section V. UNIT MAINTENANCE PROCEDURES
CYLINDER COVER
SIDE HANDLE.
STARTER.
Disassembly. - TM-5-3820-246-14-P0061
Cleaning/Inspection. - TM-5-3820-246-14-P0062
Assembly. - TM-5-3820-246-14-P0063
Installation.
EXHAUST PIPE.
AIR HOSE.
OPERATORS HANDLE.
Assembly. - TM-5-3820-246-14-P0068
CARBURETOR ADJUSTMENT.
Adjustment.
AIR CLEANER.
Cleaning/Inspection. - TM-5-3820-246-14-P0072
FUEL TANK.
Disassembly. - TM-5-3820-246-14-P0074
Assembly. - TM-5-3820-246-14-P0075
MAGNETO/FLYWHEEL
IGNITION SYSTEM.
Installation. - TM-5-3820-246-14-P0078
FRONT END.
Section VI. PREPARATION FOR STORAGE OR SHIPMENT
Chapter 5: DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE
Section II. DIRECT SUPPORT TROUBLESHOOTING PROCEDURES
Table 5-2. Direct Support Troubleshooting Procedures
Section Ill. DIRECT SUPPORT MAINTENANCE PROCEDURES
CRANKCASE.
Disassembly. - TM-5-3820-246-14-P0086
Cleaning/Inspection. - TM-5-3820-246-14-P0087
Assembly. - TM-5-3820-246-14-P0088
ENGINE CYLINDER AND PISTON.
Cleaning/Inspection. - TM-5-3820-246-14-P0090
Installation. - TM-5-3820-246-14-P0091
Installation. (Cont)
HAMMER PISTON.
Cleaning/Inspection. - TM-5-3820-246-14-P0094
Installation. - TM-5-3820-246-14-P0095
COMPRESSOR CYLINDER AND PISTON.
Disassembly. - TM-5-3820-246-14-P0097
Cleaning/Inspection. - TM-5-3820-246-14-P0098
Assembly. - TM-5-3820-246-14-P0099
Installation. - TM-5-3820-246-14-P0100
CARBURETOR.
Removal.
Disassembly. - TM-5-3820-246-14-P0103
Cleaning/Inspection. - TM-5-3820-246-14-P0104
Assembly. - TM-5-3820-246-14-P0105
Assembly. (Cont) - TM-5-3820-246-14-P0106
Installation. - TM-5-3820-246-14-P0107
FRONT END ASSEMBLY.
Cleaning/Inspection. - TM-5-3820-246-14-P0109
Assembly. - TM-5-3820-246-14-P0110
Assembly. (Cont) - TM-5-3820-246-14-P0111
Appendix A: REFERENCES
Appendix B: MAINTENANCE ALLOCATION CHART (MAC) PAVING BREAKER
EXPLANATION OF COLUMNS IN SECTION II.
EXPLANATION OF COLUMNS IN TOOL AND TEST EQUIPMENT REQUIREMENTS, SECTION III.
Section II. MAINTENANCE ALLOCATION CHART
Section II. MAINTENANCE ALLOCATION CHART (Cont)
Section III. TOOL AND TEST EQUIPMENT REQUIREMENTS
Appendix C: COMPONENTS OF END ITEM AND BASIC ISSUE ITEMS LISTS
Section II. COMPONENTS OF END ITEM
Section II. COMPONENTS OF END ITEM (Cont)
Section III. BASIC ISSUE ITEMS
Section III. BASIC ISSUE ITEMS (Cont)
Appendix E: Expendable/Durable Supplies and Material List
Section II: Expendable Supplies and Material List
Section II: Expendable Supplies and Material List
Source Code.
Maintenance Code.
Recoverability Code.
EXPLANATION OF COLUMNS (SECTION IV).
FIGURE AND ITEM NUMBER INDEX.
HOW TO LOCATE REPAIR PARTS.
Figure 1. Engine Block
GROUP 01-ENGINE
Figure 2. Engine Cylinder
GROUP OlOl-CRANKCASE, BLOCK CYLINDER HEAD
Figure 3. Crankshaft
GROUP 0102-CRANKSHAFT
Figure 4. Piston and Connecting Rod
GROUP 0104-PSITONS, CONNECTING RODS
Figure 5. Engine Starting System
GROUP 0107-ENGINE STARTING SYSTEMS
Figure 6. Exhaust
GROUP 0108-MANIFOLDS
Figure 7. Compressor Assembly
GROUP 0121-COMPRESSOR ASSEMBLY - TM-5-3820-246-14-P0146
Figure 8. Compressor Head
GROUP 0121-COMPRESSOR ASSEMBLY - TM-5-3820-246-14-P0148
Figure 9. Carburetor
GROUP 03-FUEL SYSTEM)
Figure 10. Carburetor Bowl
GROUP 0301-CARBURETOR, FUEL INJECTOR
Figure 11. Air Cleaner
GROUP 0304-AIR CLEANER
Figure 12. Fuel Tank
GROUP 0306-TANKS, LINES, FITTINGS, HEADERS
Figure 13. Ignition Components
GROUP 06-ELECTRICAL SYSTEM
Figure 14. Data Plates and Instruction Holders
GROUP22 - BODYl CHASSIS, AND HULL ACCESSORY ITEMS
Figure 15. Handle Assembly
GROUP 73 - CONCRETE AND ASPHALT EQUIPMENT COMPONENTS
Figure 16. Tampers and Tamper Drive
GROUP7 314 - TAMPERS AND TAMPER DRIVE
NATIONAL STOCK NUMBER INDEX
NATIONAL STOCK NUMBER INDEX (Cont) - TM-5-3820-246-14-P0166
NATIONAL STOCK NUMBER INDEX (Cont) - TM-5-3820-246-14-P0167
PART NUMBER INDEX
PART NUMBER INDEX (Cont) - TM-5-3820-246-14-P0169
PART NUMBER INDEX (Cont) - TM-5-3820-246-14-P0170
PART NUMBER INDEX (Cont) - TM-5-3820-246-14-P0171
PART NUMBER INDEX (Cont) - TM-5-3820-246-14-P0172
FIGURE AND ITEM NUMBER INDEX
FIGURE AND ITEM NUMBER INDEX (Cont) - TM-5-3820-246-14-P0174
FIGURE AND ITEM NUMBER INDEX (Cont) - TM-5-3820-246-14-P0175
FIGURE AND ITEM NUMBER INDEX (Cont) - TM-5-3820-246-14-P0176
FIGURE AND ITEM NUMBER INDEX (Cont)
Appendix G: ILLUSTRATED LIST OF MANUFACTURED ITEMS
TM-5-3820-246-14-P Breaker Paving Model 180-II Manual
