TM 5-3895-376-14&P5-5. FUEL PUMP MAINTENANCE INSTRUCTIONS - Continued2.Remove two hex nuts (1), lockwashers (2) andfuel pump (3) from gear cover.3.Remove shims (4) and gaskets (5), and setaside for reference/reinstallation.4.Remove setscrew (6) and lockwasher (7) frominside the oil filler opening.5.Remove the roller tappet (8).6.Remove studs (9) only if replacement is re-quired.CLEANINGW A R N I N GP-D-680,Type III, is moderaetly toxic tothe skin, eyes and respiratory tract;avoid prolonged exposure. Skin andeye protection is required. Good ventila-tion is required. Do not use near openflame or excessive heat. Flash point is200° F (93.3° C)1.Clean exterior of fuel pump with rag dampened indry cleaning solvent and dry thoroughly.2.Clean all other parts in dry cleaning solvent anddry thoroughly.3.Ensure that all gasket material removed frommating surfaces.INSPECTION1.Inspect roller tappet for signs of excessive wear,or scoring along outside diameter. Replace rollertappet that is damaged in any way.2.Inspection of fuel pump consists of examining thepump for signs of wear, and other signs of exter-nal damage. Replace a worn of otherwise exter-nally damaged fuel pump.3 .Inspect threaded fasteners for stripped threads orother damage. Replace damaged fasteners.INSTALLATION1Install studs (9). if they were removed2If reinstalling the pump assembly (3) and rollertappet that was removed from the engine. pro-ceed as follows:aInstall roller tappet in bore of gear cover,aligning the slot in side of tappet with hole forsetscrew (6) in the oil filler passage.b.Install setscrew (6) and lockwasher (7), ensur-ing that pilot on end of setscrew (6) seats intogroove of roller tappet (8) and that tappetmoves freely on It’s axis for length of slot.c.Install new gasket (5), with shims (4) thatwere removed onto the studs (9).NOTEIf a combination of steel and plasticshims (4) are used, always place the steelshim between the plastic shim(s) and thegasket (5)5-10
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